Safety first:
- Construction: Please be cautious when handling sharp knives.
- Drying: Setting up, charging and supervising a food dryer is an outdoor activity, and you will spend some time exposed to the sun. Therefore, implement the corresponding measures like applying sunscreen and wearing sunglasses, hat and long sleeve shirt.
First step: Make your solar dryer
First, you have to build a very simple solar dryer. We suggest you make a cardboard solar dryer, you can download the construction plans here
Instructional Guide: Use your solar dryer
Step 1: Set up the dryer
Install your solar dryer in a place where it will get as many sunlight hours as possible, where it isn’t exposed to much wind and where animals will not steal the food. (Before its very first use, let it get hot in the sun for several hours, in order to get rid of potential harmful gases from the paint, cardboard or glue.)
Step 2: Prepare the fruit
Wash the fruit or vegetables well. Optionally disinfect them using a food safe product. Peel them, remove large seeds and cut the fruit or vegetables in slices of typically 7mm thickness. You might drip the bits in water with some lemon juice, so they won’t turn brown. Work as cleanly as you can; the aim is to have as few germs as possible on the fruit.
Step 3: Dry the fruit or vegetables
Lay out the fruit on the bamboo sticks. Cover the whole frame with a mosquito net. Direct your dryer facing the sun, re-adjusting it every 3 hours, approximately. Adjust the angle of the mirror in order to reflect as much sunlight as possible on the window of the dryer. According to the fruit, the sunshine, the thickness of the slices, etc., it might take from 1 to 3 days to dry the fruit. Store it overnight in a safe place without ants or humidity, if drying takes more than one day.
Step 4: Store the dried fruit and enjoy it
Store the dried fruit in a hermetically closed container where it is protected from moth (flies), ants and humidity. Enjoy it during your next hike!
Theory:
- Solar drying is as simple as that: the sunlight passes through the transparent cover and heats a black surface. The hot surface passes its heat to the air above it, making the air (relatively) dryer. The dry air passes over the food, takes up the humidity of the food and gets humid itself. We have to provide some airflow to replace the ‹water charged›, humid air by new, sun-dried air. Therefore, the technique works based on a combination of solar heat and airflow.
- The airflow can be provided in two different ways: By taking advantage of the fact that hot air rises upwards (like a flame), or by using an electrical fan. In the first case, the dark zone which absorbs the sunlight must be lower than the zone where the fruit is laid out.
- Solar drying needs heat, but not too much – we want the food to dry, not to cook! The air’s temperature should not go above 45°C (113°F).
- To make the process easier and faster, prepare the food in a way that the humidity can easily escape: cut fruit or vegetables in slices about 7 millimetres thick and place them on an elevated mesh. That way, the hot air can also pass below the slice and dry it from all sides.
- Drying cannot be done in a very fast way, as the food would only end up having a dry skin but a humid core. According to the sunshine, the outside temperature and the humidity of the air around the dryer, it takes from 1 to 3 sunny days to dry fruit or vegetables.
Did You Know
You might think that solar drying is nowadays only used to make snacks. In fact, this method is still applied at large scale to many products. Most staple food like rice, wheat, corn, beans, coffee, cacao, etc. needs to be dried for storage. This can be done industrially by using a gas flame, but smaller farms tend to lay out the harvest in the sun on mats or fabric (or even just on the street!) for drying
